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Overhead and Gantry Crane Basics

Overview:

  • Types – Overhead Crane, Gantry Crane, Jib Crane
  • Hoist and Trolley: vertical and traverse motion.
  • Travel motion is done on fixed rails called the crane runway.
overhead crane picture
A large 130t crane for lifting fabricated steel assemblies.

          Industrial cranes mostly feature a permanent installation or fixed guideway.  They are typically referred to as gantry cranes, overhead cranes, or overhead bridge cranes. In Europe, the common phrase is EOT crane, which is short for electric overhead traveling crane. Most overhead cranes feature a traveling hoist mechanism for lifting loads, while a few very specialized cranes use a different lifting or transporting mechanism.

          A jib crane has one fixed leg, a cantilevered boom that rotates around the fixed leg, and a hoist/trolley unit that traverses the boom and lifts loads for placement somewhere else. A jib crane is helpful in a high-repetition lift process where an overhead crane would be otherwise tied up. Jib cranes are typically one to two tons, but sometimes reach five ton capacity. The reach or span of the boom does not typically exceed ten feet. When calculating a jib crane reach, it’s important to consider “end-approach”, or how close the hoist/trolley unit can approach the ends of the boom – space for the hoist/trolley machinery, which is typically 12”, must be accommodated at each end of the boom.

eot crane pic
Three overhead cranes on one runway.

jib crane image
A jib crane. Notice there is only one leg and a boom that rotates around that leg.


An overhead bridge crane operates on a raised and fixed track. Typically the height under and overhead bridge crane is 20’ or more. On an overhead crane, endtrucks are equipped with wheels to provide for moving the entire crane. A bridge girder (single or double) spans the rails, and provides support for the hoist/trolley unit. Finally, the trolley traverses the bridge girders and usually has a hoist mounted on it to lift the load with either chain or wire rope. Most bridge cranes are at a rated capacity of twenty tons or less, but it’s not uncommon to see cranes under one hundred tons from time to time. The largest recorded overhead bridge crane is 800 tons rated capacity. It was produced for Combustion Engineering of Chattanooga, Tennessee in 1964. It is not known if this crane is still in service after the sale to ABB Power.
A gantry crane is similar to a bridge crane, but typically has legs at either end of the bridge girders, which are then mounted with endtrucks at the bottom of the legs to move the gantry along ground-level tracks. Gantry cranes are more frequently found outdoors where no raised runway is present. Also, small non-powered gantry cranes are used in light duty applications such as small machine shops or automobile garages. These gantry cranes typically do not have a fixed path, but rather have rubber tires.

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gantry crane image
A gantry crane. Notice it is essentially a bridge crane with legs. The wheels are out of sight, but run on a ground-level stationary track.